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name: corrosion-materials-selector description: Materials selection skill for corrosion resistance based on process conditions and industry standards allowed-tools:

• Read
• Write
• Glob
• Grep
• Edit
• Bash metadata: specialization: chemical-engineering domain: science category: Process Design skill-id: CE-SK-031

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Corrosion Materials Selector Skill

Purpose

The Corrosion Materials Selector Skill recommends materials of construction based on process conditions, corrosion mechanisms, and industry standards to ensure equipment reliability.

Capabilities

• Corrosion mechanism identification
• Material screening
• Corrosion rate estimation
• Corrosion allowance calculation
• Material specification development
• Isocorrosion curve analysis
• Galvanic compatibility assessment
• Stress corrosion cracking evaluation
• Cost-benefit analysis

Usage Guidelines

When to Use

• Selecting materials for new equipment
• Evaluating corrosion failures
• Assessing process changes
• Specifying replacement materials

Prerequisites

• Process conditions defined
• Chemical composition known
• Operating temperature/pressure specified
• Design life established

Best Practices

• Consider all corrosion mechanisms
• Use conservative assumptions
• Reference industry standards
• Validate with experience data

Process Integration

This skill integrates with:

• Equipment Sizing and Specification
• Process Flow Diagram Development
• HAZOP Study Facilitation

Configuration

corrosion-materials-selector:
  standards:
    - NACE
    - API
    - ASME
  material-classes:
    - carbon-steel
    - stainless-steel
    - nickel-alloys
    - non-metallics

Output Artifacts

• Material recommendations
• Corrosion assessments
• Material specifications
• Cost comparisons
• Design life estimates